Audrea

When talking to a particularly kind or helpful person on the phone, it is a natural curiosity to wonder who that person is, and how they maintain such a cheerful demeanor. Audrea is a person that generates that curiosity in many people she deals with each day.

A native Tennessean, Audrea comes by her curiosity about metal and familiarity with metal projects somewhat naturally, due to her husband’s hobbies and handiwork. When it comes to questions about diamond plate and automotive applications, Audrea can draw upon her experience watching her husband fabricate pieces out of diamond plate for different off road vehicles as well as show cars.

“I like helping people and seeing how they use the metals they order. We deal with a lot of different customer needs, from jewelry and art work to people who are rebuilding automobiles. I’ve always liked talking to people, helping out with whatever problem they have. Sometimes I don’t know the answer to their problem, so I check with others on our customer service team. If they don’t know the answer, I’ll go online and search the Internet until I find an answer. People are sometimes surprised that I go to those lengths, but it’s my job to help people solve the challenges they face working with metal,” she explained.

Dec 172009

This video produced by the Copper Development Association describes how to tin copper and the sheet you’d like to solder. It covers cleaning, marking, flux and solder. You will also learn how to create a lap seam, and discusses cleanup as well as inspecting to ensure the job is done properly.

This video, prepared by the Copper Development Association, teaches the proper techniques for soldering copper tubing; however, the same techniques would apply to soldering sheet copper as well.

Charlene Miller,

Charlene Miller, Online Sales Manager

Charlene Miller, Online Sales Manager

I just wanted to let you know what a pleasure it is dealing with Storm Copper. It’s, unfortunately, unusual these days to call a company, speak immediately to a human being who is interested in helping you and actually does help you. The few companies doing that really stand out. Storm Copper is one of those companies.

Our involvement several months ago started with my wife having an idea to use a copper sheet as a backsplash that could hide a circuit breaker box and could slide in and out allowing access to the box. She called Storm Copper and met Tina Hicks. Tina went out of her way to help including sending several samples of different patterns on the sheeting. She was impressed with the service as well as the friendly attitude. She commented to me at the time what a positive experience she had in her conversation with Tina and how she did everything she said she would and quickly.

We ended up buying a sheet which looked great until I sprayed on the protective coating. I will spare you the details but I spoke to Tina, explained the problem and the procedure I followed per Storm Copper instructions and sent some pictures. The short story is that the sheet was replaced pre-sprayed at no cost to me. I installed it behind the sink and it looks great. Not only was the outcome perfect but the whole process was a pleasant one thanks to Tina.

Although Tina is the most memorable, I did have occasion to speak to some other Storm Copper people prior to placing the original order and they were also easy to deal with and very pleasant. My compliments to whoever does the hiring as well as the environment that exists to encourage people to make the customer truly feel like a customer.

If you ever need a testimonial to what a great company Storm Copper is, feel free to contact me.

Take care,

Ron S.

Storm's highly skilled technicians and craftsmen create custom orders to exacting specifications.

Storm's highly skilled technicians and craftsmen create custom orders to exacting specifications.

Storm Copper Components is one of the largest fabricators of copper busbars, laminated busbars and copper ground busbars in the United States. Literally tons of finished copper products for all types of electrical applications are in their warehouse, but Storm also has the equipment and highly skilled technicians to custom fabricate copper based on a customer’s individual needs, large or small.

Storm’s custom fabricating capabilities fall into several categories, listed below. And sometimes a job may require several of these processes for the same piece. When the process goes from simple to complex, that’s were Storm’s exceptional tooling skills and specialty equipment give them a leg up.

With the advantage of Flex-Tooling equipment, Storm can produce specialty items that would normally require lengthy and expensive Hard Die tooling, in a fraction of the time and cost as some competitive copper suppliers. And, unless there is a very unusual template involved, customers will never be charged a Hard Die setup charge, because they don’t need them.

Storm’s materials, processes, and finished components are engineered to meet, as needed, standards required by ASME, UL, CSA, Bellcore, and other testing/standards bodies. Since virtually every part they make is custom to a particular manufacturer or application, Storm has created a number of new cost effective techniques of producing connectors in both low and high volume production runs.

Punching - This type of copper fabricating is done CNC punches. These punches have multiple tool holders and have the tonnage to punch up to .500″ thick copper bar and plate. The tolerance with this particular copper fabricating equipment is +/- .020″.

Stamping – This method of copper fabricating is performed with high tonnage presses. Even so, the maximum thickness copper typically stamped is .250″. The tolerance on this method of copper fabricating varies depending on the tooling employed.

Turret Punching - This piece of equipment performs punching and cutting the outside perimeter of the copper part. This is the primary method of producing parts with odd shapes, tabs or fingers. Generally, the thickness of the copper is .250″ and less. Tolerances associated with this particular process is +/- .005″.

Machining – This method of fabricating copper, also known as milling, has the greatest versatility and can produce an almost endless array of copper fabrications. Moreover, tolerances as close as .001″ can be achieved with this equipment. Unfortunately, it is also a relatively higher cost method of production because of the significant set-up and tooling costs.

Forming - This is a secondary step in the copper fabricating process and is performed after the part has been cut to length and punched or milled. During this process the part is bent or formed to the specifications of the print.

Plating - This is normally the final step in the copper fabricating process. Storm can electroplate tin, lead, numerous tin/lead alloys, silver and nickel. It is worth noting that the copper parts are deburred prior the electroplating operation.

So, no matter how much punching, stamping, machining, forming or plating your project requires, Storm can do the job better, faster, and more economically.

For a fast, no obligation quote, call 1-800-394-4804.

Copper is always part of the solution for marine lightning protection!

By Frank Ross

Sailboat masts and steel cranes are two things you don't want to be near during a lightning storm.

Sailboat masts and steel cranes are two things you don't want to be near during a lightning storm.

The thrill of plying through storm-tossed waves, driven by winds that keep canvas sails pulled taught can change from thrill to chill when the familiar crack of lightning illuminates the sky. Like many things in our lives, under the right circumstances a positive characteristic can transition from blessing to bane in a matter of minutes.

Sailing is a relaxing, and sometimes exhilarating experience, driven by the silent power of wind; but the nature of these boats is limited speed. When a storm blows in quickly you can’t outrun it. In fact, there isn’t much on the water that you can outrun in a sailboat. However, the real downside on the majority of boats under sail is the tall aluminum mast is basically a bobbing lightning rod. The mast is secured to the bow, stern and both sides by stainless steel cables. It that’s not enough to set your teeth on edge, stainless steel handrails surround the boat, you and your passengers. And, to further enhance your odds of illumination, if yours is the only sailboat in the area, your mast is definitely the tallest lightning rod for many square miles.

As you’re estimating the distance to safe harbor and making mental measurements of the approaching storm’s speed, you might consider the statistics and find comfort in the fact that BoatU.S. Insurance survey numbers indicate that for every 1,000 boats in the US, only 6 per year are hit by lightning. Then, when you recall that there are well over 150,000 sailboats in the US and you could become one of 900 to feel the jolt this year, you regret not having taken more precautions.

US Boat insures a lot of watercraft, and their experience with lightning damage is extensive. Their figures indicate that after single-hulled sailboats, multi-hull sailboats, such as catamarans and trimarans are the next most likely to suffer a lightning strike (.5% Five out of 1000), followed by trawlers (.3% Three out of 1000), sail only (.2% Two out of 1000), cruisers (.1% One out of 1000) and runabouts (.02% Two out of 10,000).

To make matters worse, these floating lightning rods are sitting in water which is an excellent conductor of electricity. Although you may reduce the odds of your boat being struck in a marina, surrounded by other masts, do you really want to take a chance. In a direct strike, lightning follows the path of least resistance to the best ground, blowing out fiberglass around watertight seals and sometimes large holes through the hull. Even boats without a tall mast are at risk if they are moored next to a sailboat or a tall pole used to supply power and lighting to the dock area. Lightning can blow out horizontally to a nearby grounding source and damage multiple boats with one strike. Following a severe lightning storm, boat owners often find they have a craft with extensive electrical damage, compounded by saltwater intrusion, sitting on the bottom of the bay. It’s a heartbreaking experience that a good marine lightning protection system could prevent.

In my younger days, I spent many a blissful day sailing with an old salt who worked as a radio engineer to support his sailing habit. He maintained several radio and television towers, located in the bay area just East of Tampa, Florida; an area that is often referred to as the lightning capital of the North America. Each year, Florida averages 10 deaths and 30 injuries, with many of them occurring in the Tampa Bay area.

With his professional background and all of this exposure to lightning, Warren’s philosophy both on and off the water was absolute; never take chances. He had an elaborate system for grounding his mast to his lead keel and disconnecting his electronics when skies threatened. But his best rule was don’t hesitate, get off the water at the first sign of bad weather. Dockside, his marina lightning protection system was two heavy grounding wires that ran from a grounding post on the mast, into the water on both sides of his boat. Inside the cabin, he always disconnected everything electrical, including the connections to the engine compartment. Although his “iron sail” was diesel powered, there is always the danger of fire in a direct strike, and even more so with gasoline engines.

If you love to sail and have been considering the proper way to protect your investment, an article in Seaworthy, a magazine published on the BoatU.S. Web site should be of interest. It discusses all of the issues involved in building a good marine lightning protection system.

Once you’ve read the article, Understanding Lightning Protection, you’ll notice that copper grounding bars and wiring are recommended throughout. Get your plan together and give the helpful staff at Storm Copper a call at 1-866-716-9773, or log onto their Web site for a complete listing of everything necessary for building a first class copper grounding system.

With a quality copper lightning protection system installed in your boat, you’ll not only feel safer on the water, you’ll be safer.

Just remember Warren’s No. 1 rule. When you see a storm on the horizon, don’t hesitate ~ RUN!

Cooper Must Face 24 Charges Connected To Copper Thefts

By Frank Ross

Based on the charges against him, Autral Cooper has been very active in the copper recycling business. Unfortunately for the businesses he is said to have visited, Cooper’s alleged recycling business model was based on stealing copper and recycling it into cash for his pocket.

This Fort Pierce, Florida resident has eluded capture for over a year, all the while racking up additional charges. When he was finally captured in Volusia County, near Daytona Beach, he had accumulated 24 warrants for his arrest. Cooper was being held without bond in the Volusia County Jail, awaiting a hearing on charges against him that include criminal mischief, grand theft and dealing in stolen property.

In addition to the numerous charges that he accumulated, stealing from six locations in Ft. Pierce, police in Daytona Beach said Cooper is suspected of stealing copper there as well.

To learn how you can protect your copper from thieves, read my post on being pro-active against copper crime. Thwarting Thieves You might also appreciate You Can Reduce The Rising Cost of Copper Crime.

Storm’s Copper Components Play a Role in Alternative Energy Boom
By Frank Ross

The Solar Electric Generating Station IV power plant in California consists of many parallel rows of parabolic trough collectors that track the sun. The cooling towers can be seen with the water plume rising into the air, and white water tanks are in the background. Photo courtesy of Sandia National Laboratory.

The Solar Electric Generating Station IV power plant in California consists of many parallel rows of parabolic trough collectors that track the sun. The cooling towers can be seen with the water plume rising into the air, and white water tanks are in the background. Photo courtesy of Sandia National Laboratory.

There is good news for the power-consuming public in general and alternative energy suppliers and installers as well. The cost of solar electricity is likely to drop by 50% in 2009, compared to the previous year, due largely to a big drop in the price of solar panels. This encouraging news comes from New Energy Finance, a London-based provider of industrial information and analysis to investors, corporations and governments developing clean energy, low-carbon technologies and carbon markets.

This decrease refers to what’s commonly called the “levelized cost of electricity,” an analytical concept that looks at the cost of producing the power over the lifetime of a solar power plant. These calculations include construction and operational costs, but do not consider government subsidies. Utilities and banks that finance them utilize these calculations to evaluate their investment amortized over a facilities operational lifespan.

A researcher at a DOE laboratory uses a physical vapor deposition system to create a high-efficiency copper indium gallium diselenide solar cell.

A researcher at a DOE laboratory uses a physical vapor deposition system to create a high-efficiency copper indium gallium diselenide solar cell.

According to Jenny Chase, head of solar research at New Energy Finance, in the worldwide market, the cost of solar electricity fell to as much as $160 per megawatt hour in 2009. This figure was achieved by installations in sunny locations such as deserts in the western United States, using thin-film solar panels that are less expensive. The US national renewable energy research facility NREL achieved an efficiency of 19.9% for the solar cells based on copper indium gallium selenide thin films, also known as CIGS solar cells.

The cost of building these solar energy systems can be as low as $3 per watt in prime Sunbelt regions. Projects slated for less productive locations require the more costly crystalline silicon solar panels, a factor that could more than double their levelized cost. Other forms of alternative power, such as geothermal and wind are expected to experience a drop of 10% in 2009, as compared to the previous year.

Storm Copper Components are key to solar energy expansion
In addition to the decrease in price for photovoltaics, Storm Copper has played a role in reducing the costs of alternative energy by supplying competitively priced copper components to four of the larger manufacturers of Solar energy equipment and systems. Armed with the advantage of a Flex-Tooling system Storm produces OEM parts quickly without the expense and long production cycles required for hard dies. Naturally, that also means a quick turnaround time, which is often key to installations tied to a deadline.

Many of these solar power installations are located in extremely harsh environments in deserts and mountainous regions of the southwest, where tin plating of copper components is mandatory, and that’s one of Storm Copper’s specialties. Electroplated components from Storm experience full emersion and are tin plated to a thickness of .0002, compared to many competitive coatings that only measure .00005 in a pre-flashing process. Storm also offers several different types of tin plating as well as tin/lead plating used mainly in applications involving lead/acid batteries.

Solar batteries with Storm cables.

Solar batteries with Storm cables.

Solar panels produce DC power that has to be converted to AC, through the use of inverters. Smaller home installations often include a bank of batteries which serve to collect the power from the panels, and in turn the batteries are connected to an inverter to meet the electrical requirements of a home. All of the connections in these systems require high efficiency copper battery connectors (link to solar cables on Store 1) that are tinned because of the exposure to lead-acid batteries, and Storm supplies a full line of solar inverter and interconnet cables for battery banks.

For fast quotes on copper components, a quick turnaround time and no minimum order; give the OEM Sales staff at Storm Copper a call at OEM Sales 1-866-716-9773 , or log onto the web site. Either option provides fast, friendly service.

Storm Copper is a proud supplier of copper sheet, foils and other metal products to enhance the looks and durability of Man Caves.

By Frank Ross

Pictured left to right are series designer Hilary Reuben, Storm's Online Sales Manager Charlene Miller, licensed contractor Jason Cameron and series designer Becka Citron.

Pictured on the show's set (LtoR) are series designer Hilary Reuben, Storm's Online Sales Manager Charlene Miller, licensed contractor Jason Cameron and series designer Becka Citron.

Every man needs a place where he can refill his cup of machismo! For some, this can be a place of solitude, for others a rock and roll epicenter of sound and light. Regardless of the décor or appointments, be they simple or grandiose, these masculine sanctuaries of sanity are known simply as Man Caves.

In recognition of the importance of man caves in the life of every red blooded American male, the DIY Network’s created a show with the ultimate goal of fueling the fantasy of its viewers and fulfilling the dreams of one lucky guy each week. The show’s producers recruited licensed contractor Jason Cameron and former NFL great Tony “The Goose” Siragusa to offer amazing ideas for the ultimate Man Caves.

Man Caves’ designers take ideas submitted by viewers and create amazing rooms centered around each individuals passion, be it sports, wine or fire engines. To meet the technical requirements of each individually designed room, manufacturers and vendors of top quality products are called upon to provide their expertise when an unusual or specialty installation is required.

Storm Copper has provided metal and their staff’s extensive experience in metal installation for three shows that will be aired in the coming weeks. Storm’s Online Sales Manager, Charlene Miller, was on hand to assist in the construction of a Man Cave with a firehouse theme for one of New Jersey’s finest. This episode will air in approximately two weeks, so as they say in the biz – check your local listings for Man Caves on the DIY channel. Other episodes to air in the coming weeks include caves with gangster and Montana themes.

For more information on DIY Man Caves, go to DIY Network/Man Caves.

For all your metal needs, including custom cuts and specialty fabrication, log onto Storm’s companion sheet metals website, www.QuickShipMetals.com and click the link to “Live Text and Chat Support” for a fast answer to all of your metal needs.

When a customer contacted Storm’s customer service staff looking for a solution, he thought it was a “strange request”, but it turns out he is only one of many with this same problem.

Call for a quote on custom cut copper sheeting of any thickness.

Call for a quote on custom cut copper sheeting of any thickness.

His email stated, “This may be a strange request but I’m having trouble finding what I need and you seem pretty versatile. Basically, all I need is a square-inch of 12-gauge copper sheet with both surfaces polished (smooth edges would be a nice touch).”

It turns out this individual repairs computers and the HP Laptop Models dv2xxx, dv6xxx, and dv9xxx all have a common design flaw involving the GPU (graphics processing unit), which causes it to overheat and become detached – making the laptop fail completely. These laptops come with a small thermal pad which wears out and doesn’t transfer heat very well. He stated, “It is possible to reflow the solder under the chip, which gets the laptop working again, but it is just a matter of time until it happens again. Replacing the thermal pad with a copper shim as described above greatly improves heat transfer and firmly secures the chip to the logic board which effectively makes the repair permanent.”

Fortunately, a solution was readily available because Storm has been getting numerous requests for this item every day. Copper transfers heat or cold readily, so it didn’t take long for technicians to start calling. Storm can custom fabricate any metal order, large or small, and usually it’s out the door in 24 hours.

Log on to the web site and click the link on the left-hand side of the page for Storm’s online Text and Chat Support, where you can arrange a custom cut to fit any metal requirements. Storm Copper 12-Gauge Sheet

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