Storm Copper maintains a huge inventory of metric copper bar stock.

Storm Copper maintains a huge inventory of metric copper bar stock.

Storm Copper Components, a leading fabricator of copper electrical connectors in North America, takes aim at original equipment manufacturing companies in Europe and elsewhere by expanding its tooling and copper inventory to include metric copper bar, sheet and tooling. Though Storm has produced copper electrical connectors for OEM’s in metric-dimensioned copper for over a decade, the company believes that expanding its inventory and metric capabilities is the best way to invest in the future.

To meet this challenge, Storm Copper has amassed the largest inventory of metric sized copper bar stock in North America. This huge inventory gives tremendous flexibility to turn around metric copper connectors in a cost and time efficient manner.

“Storm has tons of metric copper on its shelves, 25-30 different profiles of copper bar stock that we can draw from to enable us to save our customers money as well as time. This means we can help OEMs cut cost by giving them the option of using the correct size of copper bar stock, and not forcing them to pay for excess copper,” according Storm Co-Owner, Dan Kitts.

He explained, “1/4 x 4” is available from many sources, and comes close to 6 mm x 100 mm, but 100 mm is just a little less than 4”. When you consider that labor generally runs 10% of a product’s cost and materials around 58%, using stock that is wider, thicker or longer than necessary can mean charging for excess copper, an unnecessary cost penalty from Storm’s point of view.”

In addition to Storm’s massive inventory of raw metric dimensioned copper bar and sheet, the company is equipped with the machinery and tooling necessary to drill, punch and notch copper bar stock to exacting metric tolerances. And by having the resources in place, there is no need for OEM’s to encounter a metric surcharge.

Storm Copper custom busbar fabrication.

Storm Copper Components is dedicated to the quality fabrication of Busbar, Laminated Busbars and Copper Ground Busbars to the exact specifications of OEM customers.


Many of Storm’s customers are OEM’s who already produce equipment designed around European metric standards. The transition from metric dimensioned components to American standards can also pose additional challenges in retesting and certifying equipment. This can add dramatically to the cost of moving a European designed power system to North American production facilities.

For 20 years, Storm Copper Components has specialized in the manufacture of custom electrical connectors for the wireless, telecommunications, power and alternative energy markets, serving OEM’s, electrical contractors and system installers.

For more information, or to schedule an interview with Dan Kitts, please call Dave Krikorian at 423-506-4178 or email dkrikorian@stormcopper.com.

Storm Copper Components, a leading manufacturer of copper electrical connectors, became ISO 9001-2008 certified on January 4, 2010. This achievement is the culmination of a yearlong quality improvement process that began with the deployment of stronger management-system policies and procedures at Storm’s manufacturing center in eastern Tennessee.

Throughout the International Standardization Organization (ISO) compliance process, Storm determined customer expectations and created an enhanced communications network, covering product information, inquiries, contracts, orders, feedback and complaints. According to Storm Quality Manager, Darren Ricks, “A very complex and expensive process was broken down into a simple, straightforward statement: ‘Say what you do, and do what you say.’”
Ricks was the point man throughout Storm’s efforts to achieve ISO certification and other quality improvements. He now oversees seven internal auditors who have been trained to make sure that Storm Copper’s custom copper parts manufacturing process adheres to a rigid set of formal quality standards and highly structured procedures that cover every aspect of customer interaction from conception and quote to production and shipping.

Storm Copper employees participate in Six Sigma training.

Storm Copper employees participate in Six Sigma training.

Worldwide, the ISO 9001-2008 certification is one of the most accepted standards of quality management. An ISO certificate gives customers a sense of confidence in Storm Copper, while it enables Storm to nail down and formalize a solid system of quality improvements.

With the ISO documentation and quality training, Storm’s customer service staff has become even more capable at fielding questions on copper ground bars and other electrical connectors. “Their goal is to exceed expectations by making sure that detailed product information, tolerances, specifications and materials are clearly communicated in every quote, as this relates directly to manufacturing parts and connectors on time and with fewer errors,” Ricks added.

Storm Copper was recently awarded an Incumbent Worker Training (IWT) grant from the Tennessee Department of Labor to fund quality training in areas of technology, customer service, and continuous improvement areas such as Six Sigma methodology. Key members of Storm’s staff will be trained in Geometric Distance & Tolerances (GD&T) and equipped to read detailed blueprints and follow the exact engineering specifications.

Storm has also improved its consistency with Nuclear Audits and its ability to identify and trace sources of raw materials. Whenever a potential customer visits the plant, Storm’s quality team members walk them through a hypothetical order process and show every detail of how Storm processes an order, from quote to packaging.

Storm Copper Components is committed to meeting its customer’s requirements by providing innovative, cost-effective solutions and by focusing on continual improvement of all our products, processes, and services. For 20 years, the company has specialized in the manufacture of custom electrical connectors for the wireless, telecommunications, power and alternative energy markets, serving OEM’s, electrical contractors and system installers.

For more information, or to schedule an interview with Dan Kitts, please call Dave Krikorian at 423-506-4178 or email dkrikorian@stormcopper.com.

Tags: quality improvement, storm copper, ISO, customer, electrical connectors

© 2012 Storm Currents News-Blog Suffusion theme by Sayontan Sinha